Technical films

Precise, fast and clean cuts

+43 (0)1 489 19 03

Jump to content

Laser cutting of films using galvo systems

Precision, speed and flexibility to meet the most demanding requirements

The benefits of scanner laser cutting at a glance

Flexible and cost-effective

Ideal for varying contours, small batches or customisation – without the need to change tools.
Efficient: ‘Just-in-time’ production tailored to demand. No minimum order quantities per contour variant
No overproduction (material wastage)
Low procurement and administrative costs

Contact-free and wear-free

No contact with the tool, no deformation caused by the application of force
No tooling costs

Precise

Excellent cut quality
Clean cut edges and minimal burr formation
Low thermal stress

Maximum processing speed

Thanks to dynamic beam guidance via the galvanometric mirrors – ideal for high-volume production and short cycle times.
Cutting delicate materials without causing breaks or burns.

Laser cutting of films using the roll-to-roll process

Roll-to-roll laser material processing — Roll-to-roll laser system

Roll-to-roll laser processing in a continuous flow

Precise and cost-effective film processing plays a key role in industrial manufacturing – particularly in high-tech sectors such as electronics, medical technology and the automotive industry.

One of the most advanced technologies in this field is roll-to-roll laser cutting. In this roll-to-roll process, the material – such as thin plastic, metal or composite films – is continuously unwound from a roll, processed and then rewound.

Laser cutting thus enables contact-free, high-precision cuts, even with the finest structures or sensitive or brittle materials.

Advantages of laser cutting using the R2R process: Highest precision:

Micro-cuts down to the sub-millimetre range are possible – ideal for electronic components, sensors or medical components.
Contact-free & wear-free: No tool contact means less mechanical stress and no tool wear.
Flexibility in contour design: Geometries can be adapted quickly and without mechanical modifications.
High process speed: The continuous feed of material enables fast cycle times – even with complex patterns.
Clean cut edges: No fraying or scorching as with mechanical processes.
Wide range of materials: From PET and polyimide to metallised films – almost any type of material is suitable.

Some typical applications:

Flexible printed circuit boards and circuits
Carrier films for microcomponents
Masks and cover films in medical technology
Touch sensors and displays
Sealing films for automotive applications
High-volume multi-hole drilling for filters or screens