Flexible and cost-effective

Contact-free and wear-free

Precise

Maximum processing speed

Laser cutting of films using the roll-to-roll process

Roll-to-roll laser processing in a continuous flow

Precise and cost-effective film processing plays a key role in industrial manufacturing – particularly in high-tech sectors such as electronics, medical technology and the automotive industry.

One of the most advanced technologies in this field is roll-to-roll laser cutting. In this roll-to-roll process, the material – such as thin plastic, metal or composite films – is continuously unwound from a roll, processed and then rewound.

Laser cutting thus enables contact-free, high-precision cuts, even with the finest structures or sensitive or brittle materials.

Advantages of laser cutting using the R2R process: Highest precision:

Micro-cuts down to the sub-millimetre range are possible – ideal for electronic components, sensors or medical components.
Contact-free & wear-free: No tool contact means less mechanical stress and no tool wear.
Flexibility in contour design: Geometries can be adapted quickly and without mechanical modifications.
High process speed: The continuous feed of material enables fast cycle times – even with complex patterns.
Clean cut edges: No fraying or scorching as with mechanical processes.
Wide range of materials: From PET and polyimide to metallised films – almost any type of material is suitable.

Some typical applications:

Flexible printed circuit boards and circuits
Carrier films for microcomponents
Masks and cover films in medical technology
Touch sensors and displays
Sealing films for automotive applications
High-volume multi-hole drilling for filters or screens