Integration station
Laser system for easy integration into conveyors
Fully automatic and efficient
Fully automatic processing of workpieces made of aluminium, stainless steel, steel, brass, carbide and plastics with optimum material flow. High productivity can be achieved through integration into existing conveyor lines Alternatively, a complete turnkey solution is available with an O- or U-shaped conveyor line with return conveyor, so that the workpieces can be inserted and removed from one position.
The workpiece carriers are customised to the products to be processed. The machine frame is designed in a sturdy welded steel construction and is suitable for many years of industrial use. An optional precision package for high-precision applications with granite components ensures the best production quality.
All components such as the laser supply unit, industrial PC and NC-controlled axes are integrated into the system. The laser fume extraction system, which is mandatory for employee safety reasons, is connected to the control system and is only active when the system is running.
Flexible workpiece carriers and robots for multi-sided machining
Customised workpiece carriers can be used to feed a wide variety of shapes and dimensions. The simple creation of a wide variety of products enables a comprehensive layout catalogue to be set up quickly in the laser system. An optional manipulation robot removes the workpieces and guides them to the laser position. This enables simple multi-sided processing to be realised.
The laser system is designed with a quick loading flap on the left and right side of the housing to enable rapid loading and unloading of the workpiece carriers.
Express orders in between
A large loading door attached to the front allows manual operation in between and can be used, for example, for the production of particularly urgent orders of individual pieces or for loading larger workpieces that cannot be conveyed via the workpiece carriers.
Integrable vision systems
Our laser systems benefit significantly from integrable vision systems that enable precise and reliable quality control. These vision systems are specifically designed to inspect various product properties and ensure that they meet the given specifications.
Some of the typical applications include:
Colour inspection: Vision systems can detect colour deviations and check whether the colour coding or colour quality of a product meets the requirements.
Recess presence inspection: Check that mechanical recesses or cut-outs are correctly placed and in the correct positions.
Code inspection: Laser systems can apply barcodes, QR codes or other markings to products, and the vision systems ensure that these codes are correct and legible.
Dimensional and geometric inspection: The systems can analyse the dimensions and geometry of a product in order to detect production errors at an early stage.
The integration of vision systems into laser systems offers several advantages:
Greater efficiency: automated inspection processes save time and reduce manual effort.
Improved quality assurance: Even the smallest deviations are detected immediately, minimising rework and complaints.
Data analysis and traceability: The systems document and save inspection results, enabling seamless tracking and analysis.
Thanks to the flexibility of modern vision systems, they can be customised to meet specific production requirements. This makes them an indispensable component of laser systems in various industries, from electronics manufacturing to the automotive industry.
Reliability and cost efficiency in one system
Robust construction for many years of use in industrial applications make the integration laser station a reliable and cost-efficient system. Save costs in the long term and increase your operating efficiency thanks to the durable components and the ability to flexibly adapt to your production requirements.
The durability is also reflected in the individual components, such as the design of the machine frame in solid welded steel construction with powder-coated sheet steel panelling of the protective cabin and is specially designed for use in harsh industrial environments.
Ready for data exchange
The integrated industrial PC and the Windows-based control system offer the best conditions for seamless integration of the laser system with the user's IT system. Connection to ERP systems is easy to realise thanks to standardised interfaces. The Penteq framework enables customised adaptations for a wide variety of processes.
Compact design
The laser system is equipped with a sturdy welded steel base frame and powder-coated sheet steel panelling for many years of industrial use.
All supply units for controlling the laser, the axes and an optional robot are integrated. In addition, the laser fume extraction system, which is mandatory for employee safety reasons, is built in. This is equipped with a quick-change system for replacing the filters.
Automatic workpiece manipulation
The workpieces are automatically fed and removed using customised workpiece carriers via a driven conveyor belt. The workpiece carriers are indexed at the processing position in order to realise high repeat accuracy.
Laser class 1 is guaranteed by a special airlock system.
Alternative, manual operating mode
The system can be switched to a manual operating mode to process rush jobs in between. The large automatic front door is then used to load and unload the workpieces to be labelled
The NC-controlled Z-axis is used to adapt to different workpiece heights. This makes it possible to label other plate sizes without a magazine.
Optimum operability
The screen, keyboard and mouse are mounted on an ergonomically height and tilt-adjustable, solid swivel arm.
The system is controlled and operated using PenSoft software specially developed for nameplate production, which is easy to use after a short briefing.
Layouts are created using an intuitive editor, which offers all the usual options for creating a perfectly customised layout.
Challenge us
As a high-tech provider in the field of turnkey systems for laser material processing, your success and the optimisation of your processes are particularly important to us. Do you have specific requirements? Let us know your needs and we will offer you customised solutions.
| Dimensions (without conveyor) | 1600 x 1600 x 2300 mm (LxWxH) |
| Working area per workpiece carrier | 400 x 600 mm |
| Working area for manual assembly | 150 x 150 mm depending on optical configuration |
| Services | 3-3000 Watt |
| Weight of the system | 520 kg (depending on version) |
- DMC Camera
- Focus finder
Software
- PMS - Penteq Marking Software
- Penteq App Development
Accessories
- DMC camera - VisionSystem Verifier
- PSA (Penteq Smart Adjust)
- Pilot laser
- Laser fume extraction
- Foot switch
- Monitor on swivel arm
- Hand scanner for codes
- touch screen
- Bad parts box
- 3-stage status light
- Fiberline F20 - F120
- Signolux UKP Laser
- Carbonline C30 - C120
- UV Line
- Greenline
Matching products
FM XY table
The automatically movable X/Y table enables the marking field to be enlarged in the X and Y directions
FM Rotary axis
The rotary axis function module (dividing head) is used for segmental labelling of the lateral surface on cylindrical components.
FM Extendable table
The door can be opened completely and the support table pulled out towards the operator for adjustment and set-up work, as well as for picking up large or heavy parts.
FM Cardmaker
From manual machine to automatic labelling machine. With the Cardmaker function module, nameplates can also be automatically labelled with consecutive numbers or variable data
PenSoft Control
Easy-to-use interface for laser applications
FM Labemaker
Label and cut permanent laser labels in any shape and size with the Labelmaker function module
FM focus finder
Easily detect the component height with the focus finder function module
FM SmartAdjust (PSA)
Use the SmartAdjust function module to position the machining layout on the workpiece
VisionSystem Verifier
Verification of e.g: Data Matrix codes, barcodes, QR codes, etc.
Smoke extraction systems
Reliably extract and filter laser smoke, laser particles and fumes
VisionSystem Check and Confirm
Checking data matrix codes, barcodes, QR codes by reading against them
Signal light
Reliable signalling for maximum visibility and safety
PenSoft Connect IP
Software für die Typenschildproduktion
Schwenkarm
Komfort und Funktionalität in perfekter Harmonie
Hand scanner
Powerful, flexible and reliable
Foot switch
Foot switch for Penteq laser machines
Applications
Name plates
Customised, precise and permanently legible laser markings for the highest demands in industry and production.
Stripping
Stripping & stripping of copper wires for the electronics industry
Adhesive surface preparation
Efficiency, sustainability and quality in surface pretreatment
Paint stripping
Entfernen von Lackschichten ohne Chemie oder Strahlmittel: Das Laserentlacken bietet höchste Präzision bei minimalem Materialeinsatz.
Cutting tools
Flexible and durable laser labelling
Rust removal
Efficient laser cleaning of corroded surfaces
Wristwatches
Flexible and durable laser labelling
Dynamic Precision Welding
Maximum precision at maximum process speed
Battery cells
Precision for the energy of the future
Spot welding
Precise. Fast. Contactless.
Glass + ceramics
High-quality labelling, logos, fonts and codes
Medical devices UDI
Ultra Black Marking - UDI-compliant and permanent labelling
Cutting off plastic sprues
Laser cutting is an innovative, non-contact process for removing sprues from plastic parts directly after injection moulding.
Technical films
Precision at the speed of light - laser cutting of foils with Galvo technology
Perforating and punching
Our systems for laser marking of type plates offer the largest selection of different solutions for every application on the market.
Laser labels - Laser foils
Flexible, tamper-proof and permanent labelling
Electronics housing
Customised, precise and permanently legible laser markings for the highest demands in the electronics industry
Watch components
Precisely joining what belongs together
Electromobility - Batteries
Penteq uses lasers to clean, weld and mark battery cells for electromobility in order to optimise battery performance and service life
White goods
Laser labelling in the visible area of a microwave, cooker, washing machine or coffee machine places the highest demands on quality.
Industries
Mechanical engineering
We use state-of-the-art laser technology to create precise, durable solutions for demanding plant and mechanical engineering applications
Tool+mould making
Our laser machines enable precise engraving and labelling in tool and mould making, which increases efficiency and adaptation to workpiece geometries
Electronics industry
Penteq laser machines offer precise cutting, welding and marking for the electrical industry, ideal for battery cells and electronic components
Automotive industry
Penteq laser machines enable precise cutting, welding and labelling in the automotive industry, especially for batteries and metal components
Plastics industry
Penteq laser machines provide the plastics industry with precise cutting and marking, enabling clean cuts and permanent labelling to increase production efficiency
Glass manufacturer
Penteq laser machines enable glass manufacturers to produce precise engravings and permanent markings, ideal for logos and QR codes on glass surfaces
Medical technology
Penteq laser machines offer precise, durable markings in medical technology that are corrosion-resistant and suitable for sterilisation
Clocks and Jewelry
Penteq laser machines enable watch and jewellery manufacturers to make precise engravings and markings on metals, ideal for personalised designs
Tool manufacturer
Penteq laser systems enable precise, efficient and cost-saving production of durable tools - innovative and robust
Air+Space
With innovative laser technology, Penteq delivers precise and reliable solutions for the highest demands in the aerospace industry
Maritime industry
Penteq supplies robust laser technology for precise material processing and labelling despite the harshest maritime environments
Packaging industry
Our laser systems integrate seamlessly into high-speed lines and ensure maximum efficiency in packaging labelling