Spot welding with Galvolaser

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Spot welding with galvo laser systems

Maximum efficiency in laser welding of metals

With our laser galvo systems for spot welding, you can realise precise spot welds in the shortest possible time - contactless, gentle on the material and with maximum repeat accuracy. Ideal for demanding applications in electronics production, medical technology, the automotive industry and precision mechanics.

How does spot welding with Galvo systems work?

In spot welding using galvo scanners, a focussed laser beam is directed onto the workpiece surface via movable mirrors (galvanometers). In contrast to mechanical axis systems, the laser beam is positioned extremely quickly and without moving the workpiece.

Why galvo laser welding instead of conventional?


Compared to conventional CNC or robot welding systems, galvo laser welding enables a significantly higher processing speed, especially when there are many welding points in a small space. At the same time, mechanical inertia is eliminated, making the process ideal for mass production and miniaturisation.

Typical applications:

Micro-welding in electronics production
Battery contact welding
(e.g. Li-ion cells)
Welding of thin sheets, wires and foils
Medical technology components
(e.g. surgical instruments)
Automotive parts in the sensor or control unit sector

Advantages

Flexible and economical

  • Highest speed - positioning in milliseconds
  • Contact-free process - no mechanical load on the workpiece

Easy to automate

  • Ideal for geometries that are difficult to access or complex
  • Can be integrated into automated production lines

Precise

  • Smallest spot welds with high precision
  • Very good reproducibility in series production

Laser spot welding with galvo scanner - high-precision spot welding at maximum process speed

Laser spot welding with galvo scanners is a state-of-the-art method for the precise joining of metallic materials. The laser beam is deflected by two fast-moving mirrors (galvanometers) and focussed precisely on the welding spot. The laser beam is moved without contact and at extremely high speed, making the process particularly efficient and low-wear.
In contrast to conventional laser welding systems with mechanical axis movement, the galvo scanner offers significantly higher dynamics and positioning speed. This is a decisive advantage, particularly in applications with many welding points - for example in electronics production, medical technology, sensor technology or battery cell welding.

The high precision of the Galvo system enables the smallest welding points to be set with exactly reproducible energy input. This means that even thin-walled or temperature-sensitive components can be joined reliably. In combination with pulsed or continuous fibre lasers, the heat-affected zone can be optimally controlled to prevent distortion or material damage. The process can also be easily automated and integrated into existing production lines. Quality assurance functions such as online weld seam monitoring and camera support can also be realised as an option.


Suitable products

Laser workstation LG 200

Laser workstation LG 200

Modularity as a pioneering concept

PenSoft Control

PenSoft Control

Easy-to-use interface for laser applications

Laser system with conveyor belt

Laser system with conveyor belt

Automatic laser system with flexible workpiece carriers

Desktop Laser LG50

Desktop Laser LG50

Simple, compact and reliable

Rotary table laser LG200 RT

Rotary table laser LG200 RT

For maximum production speed

Laser workstation LG300

Laser workstation LG300

Spacious work area and double pull-out table for maximum throughput rates

LG300 RT round table laser system

LG300 RT round table laser system

Maximum productivity in large format

Laser workstation LG 500

Laser workstation LG 500

the top class for XL formats in laser processing

SG200 Weld

SG200 Weld

Dynamic Precision Welding: Developed for reliable welding of the smallest components with state-of-the-art software and camera technology.

OEM fibreline

OEM fibreline

Ready-to-install laser for numerous applications

LG500 A Double shutter

LG500 A Double shutter

Automatic loading system for large workpieces

SG 500 RoboLaser

SG 500 RoboLaser

Flexibility through laser robots

Laser workstation LG 500 Robo

Laser workstation LG 500 Robo

Fully automatic and flexible with integrated robot

Rotary transfer laser system

Rotary transfer laser system

Automatic with flexible workpiece holders

Integration station

Integration station

Laser system for easy integration into conveyors

VisionSystem Verifier

VisionSystem Verifier

Verification of e.g: Data Matrix codes, barcodes, QR codes, etc.

Smoke extraction systems

Smoke extraction systems

Reliably extract and filter laser smoke, laser particles and fumes

VisionSystem Check and Confirm

VisionSystem Check and Confirm

Checking data matrix codes, barcodes, QR codes by reading against them

Signal light

Signal light

Reliable signalling for maximum visibility and safety

PenSoft Connect IP

PenSoft Connect IP

Software für die Typenschildproduktion

Individuelle Anfrage

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